Plunge routers are essential tools for woodworkers, allowing them to make precise cuts, create decorative edges, and hollow out grooves in their projects. If you’re in the market for a plunge router and looking for options available on Amazon, we’ve got you covered. In this article, we’ll explore the five best plunge routers for woodworking, including details on their usage, applications, and the pros and cons of each.

Our Topics Picks for Best Plunge Router

Bosch 1617EVSPK Variable Speed Router Kit 

The Bosch 1617EVSPK is a versatile plunge router kit suitable for beginners and professionals alike. It offers a powerful 2.25-horsepower motor with variable speeds ranging from 8,000 to 25,000 RPM, allowing you to tackle a wide range of woodworking tasks. The precision centering design enhances accuracy during plunge cuts, and the soft-start feature ensures smooth operation. This router kit also includes both fixed and plunge bases for increased versatility.

Pros:

• Variable speed control for different applications.
• Comfortable grip and ergonomic design.
• Dual base system for added versatility.
• Compatible with standard 1/4-inch and 1/2-inch router bits.

Cons:

• Can be noisy during operation.
• The plunge depth adjustment can be a bit finicky.

DEWALT DW611PK Plunge and Fixed-Base Router Kit 

The DEWALT DW611PK is a robust and reliable plunge router kit designed to handle demanding woodworking projects. It features a powerful 1.25-horsepower motor with variable speeds from 8,000 to 24,000 RPM. The plunge base offers precise depth adjustments and a five-step turret stop for quick setup. The fixed base provides stability and accuracy for edge profiling and straight cuts.

Pros:

• Durable and well-built construction.
• Dual LED lights for improved visibility.
• Quick and easy bit changes with a spindle lock.
• Excellent depth adjustment system.

Cons:

• The plunge base could be smoother in operation.
• The router may feel slightly heavy during extended use.

Makita RP2301FC 3-1/4 HP Plunge Router 

The Makita RP2301FC is a high-performance plunge router suitable for professional woodworkers. With a powerful 3.25-horsepower motor, it offers exceptional cutting power for heavy-duty tasks. The plunge mechanism operates smoothly and offers precise depth adjustments. This router also features electronic speed control to maintain constant speed under load, ensuring consistent results.

Pros:

• Impressive power and performance.
• Soft start and variable speed control.
• Smooth plunge action with precise depth adjustments.
• Electric brake for added safety.

Cons:

• On the heavier side, may cause fatigue during extended use.
• Some users may find it a bit expensive compared to other options.

Festool 574692 Router OF 1400 EQ Imperial

The Festool OF 1400 EQ Imperial is a premium plunge router that delivers exceptional precision and performance. It features a powerful 2.75-horsepower motor with electronic speed control for consistent results. The unique plunge base design provides smooth operation, and the depth adjustments are accurate and easy to set. The router also integrates with Festool’s guide rail system, allowing for precise, repeatable cuts.

Pros:

• Top-notch build quality and durability.
• Excellent dust extraction system.
• Compatible with Festool’s guide rail system for enhanced accuracy.
• Electronic speed control for consistent performance.

Cons:

• Considerably higher price point.
• Limited availability of accessories and router bits.

Porter-Cable 7539 Speedmatic 3-1/4 HP Plunge Router 

The Porter-Cable 7539 Speedmatic is a rugged plunge router known for its power and reliability. With a 3.25-horsepower motor, it can handle heavy-duty applications with ease. The precision machined aluminum motor housing ensures stability and durability. This router also features a three-position depth stop and an auto-release collet system for efficient bit changes.

Pros:

• Powerful motor for demanding woodworking tasks.
• Excellent depth adjustment system.
• Reliable and durable construction.
• Auto-release collet for quick and easy bit changes.

Cons:

• Can be quite heavy and bulky.
• Limited speed control options compared to other models.

Conclusion

When it comes to plunge routers for woodworking, all of the options listed above are all excellent choices available on Amazon. Each router has its unique features, applications, and pros and cons, so consider your specific needs and preferences before making a purchase. Remember to prioritize safety and always follow the manufacturer’s instructions when using these tools. Happy woodworking!

What Should You Look For When Buying a Plunge Router?

When buying a plunge router, there are several key factors to consider to ensure you make the right choice for your woodworking needs. Here are some important aspects to look for:

1. Power and Motor: The power of the router is crucial, as it determines its ability to handle different types of wood and cutting tasks. Look for a plunge router with a motor power rating between 2 to 3.25 horsepower for versatility. Higher horsepower routers are better suited for heavy-duty tasks.
2. Variable Speed Control: Having variable speed control allows you to adjust the router’s RPM (revolutions per minute) based on the material you’re working with and the type of cut you want to make. This feature provides more precision and versatility, as different bits and applications require varying speeds.
3. Depth Adjustment Mechanism: The depth adjustment mechanism is critical for plunge routers. It should be smooth, precise, and easy to use. Look for routers with a micro-adjustment feature that allows for fine-tuning the cutting depth with accuracy.
4. Plunge Action and Stability: A good plunge router should have a smooth and stable plunge action. Ensure that the plunge mechanism operates effortlessly and locks securely at the desired depth. A stable plunge mechanism enhances accuracy and control during cuts.
5. Base Options: Consider whether the router comes with both fixed and plunge bases or if it is compatible with additional bases. Having multiple base options adds versatility to your woodworking projects, allowing you to perform various cuts and edge profiling tasks.
6. Dust Collection System: Woodworking can generate a significant amount of dust. Look for routers with efficient dust collection systems that help keep your work area clean and improve visibility during cuts. Some routers even have built-in dust ports for easy connection to a vacuum system.
7. Ergonomics and Comfort: Since you’ll be handling the router for extended periods, it’s essential to consider its ergonomics and comfort. Look for routers with comfortable grip handles, balanced weight distribution, and minimal vibration to reduce fatigue and increase control.
8. Brand Reputation and Reviews: Research the reputation of the brand and read customer reviews to gain insights into the router’s performance, durability, and customer satisfaction. Reputable brands often provide better customer support and warranty options.
9. Price and Budget: Set a budget range based on your needs and woodworking requirements. Consider the features and quality you’re looking for and find a balance between price and performance. Remember that investing in a reliable and durable router will pay off in the long run.

By considering these factors and assessing your specific woodworking requirements, you’ll be better equipped to choose a plunge router that meets your needs and enhances your woodworking capabilities.

Exploring the Versatile Applications of a Plunge Router

1. Routing Decorative Edges: One of the primary applications of a plunge router is creating decorative edges on wooden pieces. With the aid of a router bit designed for edge profiling, you can add elegant and intricate details to tabletops, cabinets, shelves, doors, and other furniture pieces. The plunge feature allows for controlled and precise starting and stopping points, resulting in clean and professional-looking edges.
2. Creating Rabbets and Dadoes: A plunge router is ideal for cutting rabbets and dadoes, which are grooves or channels in wood used for joining pieces or accommodating shelves. With the depth adjustment mechanism, you can easily set the desired depth and create accurate cuts. This application is commonly used in cabinetry, bookshelves, and drawer construction.
3. Making Mortises: Mortises are recessed areas in wood that receive tenons for joinery. Plunge routers, particularly when paired with a mortising attachment or a dedicated plunge base, excel at creating mortises of varying sizes and depths. This application is invaluable when constructing furniture, frames, and other woodworking projects that require strong and precise joinery.
4. Crafting Inlays and Templates: Plunge routers are excellent tools for creating intricate inlays and templates. By using a template guide and a small-diameter bit, you can replicate designs, shapes, and patterns with ease. Inlays can be used to embellish tabletops, boxes, or even guitar fretboards, while templates aid in creating duplicate parts or reproducing intricate designs.
5. Carving Signs and Lettering: The plunge router’s ability to cut through materials with precision makes it a popular tool for carving signs and lettering. By using lettering templates or stencils, you can create beautifully carved inscriptions on wooden signs, plaques, and nameplates. The plunge action allows for controlled cutting depths, resulting in crisp and legible lettering.
6. Routing Flutes and Grooves: Flutes and grooves add depth and visual interest to woodworking projects. Plunge routers equipped with specialized flute or groove bits enable woodworkers to create clean and symmetrical fluted columns, decorative grooves, or channels for inserting accents like rope or decorative inlays. These details can elevate the aesthetic appeal of furniture, moldings, and architectural elements.
7. Trimming Laminates and Veneers: When working with laminates or veneers, a plunge router is an invaluable tool for precise trimming and flush-cutting. By using a straight bit with a template guide, you can achieve clean and seamless edges on countertops, tabletops, and other laminated surfaces.

Step-By-Step Guide On How to Use a Plunge Router

Step 1: Safety First 

Before you begin using a plunge router, ensure that you are wearing appropriate safety gear, including safety glasses, hearing protection, and a dust mask. It’s also essential to secure your workpiece properly to prevent any movement during operation.

Step 2: Select the Right Router Bit 

Choose the appropriate router bit for your desired application. Consider factors such as the type of cut, material, and depth required. Ensure that the router bit is securely fastened in the collet and tightened with a wrench.

Step 3: Adjust the Depth 

Set the desired cutting depth on the plunge router. Most plunge routers have a depth adjustment mechanism that allows you to control the depth of the cut. Refer to the router’s manual for instructions on how to adjust the depth accurately.

Step 4: Secure the Base 

If you’re using a plunge router with interchangeable bases, attach the appropriate base to the router. Ensure that it is securely locked in place before proceeding.

Step 5: Set the Speed 

Adjust the speed of the router based on the material and bit being used. Lower speeds are typically suitable for larger bits and harder materials, while higher speeds work well with smaller bits and softer woods. Follow the manufacturer’s recommendations for speed settings.

Step 6: Practice on Scrap Material 

Before making cuts on your actual workpiece, it’s advisable to practice on scrap material to familiarize yourself with the router’s operation and adjust the settings if needed.

Step 7: Position the Router 

Position the router over the starting point of the cut, aligning the router bit with the desired cutting line or edge. Hold the router firmly with both hands, with one hand on each handle.

Step 8: Plunge the Router 

With the router in position, activate the plunge mechanism to lower the bit into the material. Use gentle and controlled pressure to plunge the bit gradually to the desired cutting depth.

Step 9: Make the Cut 

Once the router bit is at the desired depth, begin moving the router along the cutting path. Move the router in the direction opposite to the rotation of the bit, against the material’s grain. Keep a steady and consistent pace to ensure a smooth and even cut.

Step 10: Complete the Cut 

Continue moving the router along the desired cutting path until you’ve completed the cut. Maintain control of the router throughout the entire process and avoid excessive force or speed that could result in a rough cut or damage to the material.

Step 11: Lift the Router 

After completing the cut, release the plunge mechanism and lift the router bit out of the material. Make sure the router is completely still before turning it off and setting it aside.

Step 12: Clean the Work Area 

Remove any wood chips, dust, or debris from the work area using a brush or vacuum. This will ensure better visibility and prevent interference during subsequent cuts.

By following these steps and practicing proper technique, you’ll be able to use a plunge router effectively and achieve precise and professional results in your woodworking projects. Remember to always refer to the specific instructions provided by the manufacturer for your particular plunge router model.

Frequently Asked Questions

Are plunge routers worth it?

Yes, plunge routers are definitely worth it for woodworking enthusiasts and professionals alike. Here are a few reasons why plunge routers are worth the investment:

1. Versatility: Plunge routers offer a wide range of applications, making them highly versatile tools in woodworking. They can handle tasks such as edge profiling, creating decorative details, cutting joinery, carving signs, and more. With the ability to adjust cutting depth while the router is in operation, plunge routers provide flexibility for various woodworking projects.
2. Precision and Control: Plunge routers allow for precise and controlled cutting depths. The plunge mechanism enables you to start and stop cuts accurately, resulting in clean and professional-looking edges. The ability to adjust cutting depths incrementally allows for greater precision, especially when working on intricate designs or joinery.
3. Efficiency: Plunge routers can enhance your woodworking efficiency. The plunge feature eliminates the need for pre-drilling or making entry holes, saving time and effort. With the ability to quickly adjust cutting depths and change bits, plunge routers enable smoother workflow and faster project completion.
4. Joinery and Inlay Work: Plunge routers excel at creating precise and clean joinery, such as mortises and dadoes, which are crucial for strong and durable wood connections. Additionally, they are ideal for crafting intricate inlays and templates, adding decorative accents to your projects.
5. Professional Results: Plunge routers allow woodworkers to achieve professional-level results. Whether it’s creating smooth edges, intricate designs, or flawless joinery, the precision and versatility of plunge routers contribute to high-quality craftsmanship.
6. Adaptability: Many plunge routers come with interchangeable bases, allowing you to switch between fixed and plunge bases as needed. This adaptability expands the router’s capabilities, enabling you to tackle a wider range of woodworking tasks.
7. Investment for the Future: While plunge routers may require an initial investment, they are built to last and can serve you for years to come. Choosing a reputable brand and model will provide durability, reliability, and better long-term value.

It’s important to note that the effectiveness and worth of a plunge router depend on your woodworking needs, projects, and skill level. If you regularly engage in woodworking tasks that require precision and versatility, a plunge router is undoubtedly a valuable tool to add to your workshop.

What is the difference between a plunge router and a palm router?

A plunge router and a palm router are two different types of routers designed for specific purposes. Here are the main differences between the two:

Size and Power:

Plunge Router: Plunge routers are larger and more powerful compared to palm routers. They typically have higher horsepower motors, allowing them to handle heavier cuts and more demanding woodworking tasks.

Palm Router: Palm routers, also known as trim routers, are smaller and lighter in size. They are designed to be compact and handheld, making them easy to maneuver and control with one hand. Palm routers are generally less powerful than plunge routers but still suitable for lighter-duty routing tasks.

Depth Adjustment:

Plunge Router: The defining feature of a plunge router is its ability to plunge the bit into the material at a desired depth. Plunge routers have a plunge mechanism that allows the user to control the cutting depth while the router is in operation. This feature is particularly useful for tasks such as creating stopped cuts, inlays, and mortises.

Palm Router: Palm routers typically do not have a plunge mechanism. The cutting depth is pre-set and adjusted by changing the height of the router bit before starting the routing operation. While palm routers may have depth adjustment features, they lack the convenience and precision of a plunge router’s on-the-fly depth adjustments.

Handling and Control:

Plunge Router: Plunge routers are designed with two handles, allowing for a secure two-handed grip. This design provides stability and control during routing operations, especially when making plunge cuts or working with larger bits. The two-handle configuration offers better balance and reduces the chances of user fatigue.

Palm Router: Palm routers are designed for one-handed operation, with a single handle that is ergonomically shaped to fit comfortably in the palm of the hand. This design makes palm routers easy to maneuver, especially for smaller and more intricate routing tasks. However, the single-handle design may offer less stability and control compared to plunge routers.

Applications:

Plunge Router: Plunge routers are well-suited for a wide range of woodworking applications, including edge profiling, joinery, inlay work, and creating decorative details. They are capable of handling larger bits and more demanding cuts, making them ideal for professional woodworkers and those working on complex projects.

Palm Router: Palm routers are primarily used for light-duty trimming, chamfering, and shaping tasks. They are commonly used for tasks such as rounding over edges, flush trimming, and creating small profiles. Palm routers are popular among DIYers, hobbyists, and those who require a compact and portable router for smaller projects.

Choosing between a plunge router and a palm router depends on your specific woodworking needs and the type of projects you undertake. If you require more power, versatility, and the ability to make plunge cuts, a plunge router is the better choice. However, if you primarily work on smaller projects or require a portable and maneuverable router, a palm router may be more suitable.

Can I use a trim router and a plunge router?

While a trim router and a plunge router are designed for different purposes, it is possible to use a trim router for some plunge routing tasks. However, there are limitations to consider:

1. Depth Adjustment: Trim routers typically do not have a built-in plunge mechanism or depth stop. This means that adjusting the cutting depth while the router is in operation is not as convenient or precise as with a dedicated plunge router. You would need to set the desired depth before starting the routing operation and maintain a consistent depth throughout the cut.
2. Stability and Control: Trim routers are designed for one-handed operation and may not provide the same level of stability and control as a two-handed plunge router. Plunge cuts or working with larger bits may require additional caution and care to ensure smooth and accurate results.
3. Power and Capability: Trim routers generally have lower horsepower motors compared to plunge routers. This can affect their ability to handle larger and more demanding routing tasks. While a trim router can handle lighter plunge routing tasks, it may struggle with heavy cuts or working with denser or harder materials.
4. Safety Considerations: When using a trim router for plunge routing, it’s important to exercise caution and follow proper safety practices. Maintain a secure grip on the router, use appropriate safety gear, and ensure that the workpiece is properly secured to prevent any movement during operation.

If you have occasional or light plunge routing needs and already own a trim router, you can certainly experiment with using it for those tasks. However, if you anticipate frequent or more demanding plunge routing work, investing in a dedicated plunge router would be recommended to ensure better precision, control, and safety.