Hack saws are essential tools for a variety of cutting tasks, both in professional and DIY projects. Whether you need to cut through metal, plastic, or wood, a reliable hack saw can make your job easier and more precise. In this article, we’ll explore the five best hack saws available on Amazon, highlighting their features, applications, and pros and cons.

Our Top Picks for Best Hack Saw

DEWALT DWHT20547L 5-in-1 Hacksaw

The DEWALT DWHT20547L 5-in-1 Hacksaw is a versatile tool that offers exceptional functionality. It features a unique design that allows users to configure it in five different positions, enabling you to cut in various angles and tight spaces. The rubberized grip provides comfort and reduces hand fatigue during extended use. This hack saw is ideal for cutting metal, plastic, and other materials. However, some users have reported issues with the blade becoming loose over time.

Pros:

• Versatile design with five different positions for cutting in various angles and tight spaces.
• Rubberized grip for enhanced comfort and reduced hand fatigue.
• Suitable for cutting metal, plastic, and other materials.

Cons:

• Some users have reported issues with the blade becoming loose over time.

IRWIN Tools I-125 High-Tension Hacksaw

The IRWIN Tools I-125 High-Tension Hacksaw is known for its durability and high tension frame, which minimizes blade flex and ensures straight, accurate cuts. Its ergonomic handle offers a comfortable grip, and the adjustable blade tension allows for efficient cutting on various materials. This hack saw is especially effective for cutting through metals. However, some users have found the blade replacement process to be slightly cumbersome.

Pros:

• Durable construction with a high-tension frame that minimizes blade flex for accurate cuts.
• Ergonomic handle for a comfortable grip.
• Adjustable blade tension for efficient cutting on different materials, particularly effective for metals.

Cons:

• Some users find the blade replacement process slightly cumbersome.

LENOX Tools 12132HT50 High-Tension Hacksaw

The LENOX Tools 12132HT50 High-Tension Hacksaw is engineered for heavy-duty cutting applications. Its high-tension design minimizes blade bowing, resulting in precise and consistent cuts. The rubberized handle enhances user comfort and provides a secure grip. This hack saw is particularly useful for cutting metal pipes, rods, and bars. One drawback is that the blade release mechanism may require extra effort to operate, according to some users.

Pros:

• Heavy-duty design for rigorous cutting applications.
• High-tension frame reduces blade bowing, resulting in precise and consistent cuts.
• Rubberized handle provides comfort and secure grip.
• Suitable for cutting metal pipes, rods, and bars.

Cons:

• The blade release mechanism may require extra effort to operate, according to some users.

Klein Tools 702-12 Hacksaw

The Klein Tools 702-12 Hacksaw is a reliable and compact option, perfect for tight spaces and intricate cuts. Its durable aluminum frame ensures stability, and the front tensioning mechanism simplifies blade changes. The saw blade can be positioned at a 45 or 90-degree angle, offering versatility for different cutting requirements. This hack saw is well-suited for plumbing, electrical, and general cutting tasks. However, the small size may limit its cutting capacity for larger materials.

Pros:

• Compact and reliable, perfect for tight spaces and intricate cuts.
• Durable aluminum frame ensures stability.
• Front tensioning mechanism simplifies blade changes.
• Versatile with adjustable blade positioning at 45 or 90 degrees.

Cons:

• The small size may limit its cutting capacity for larger materials.

AIRAJ 12-inch Adjustable Hacksaw Frame Set

The AIRAJ 12-inch Adjustable Hacksaw Frame Set is a great budget friendly option for those looking for a simple, yet effective hack-saw. This set comes with 10 blades to give you some runway before purchasing new blades. It has an ergonomic and comfortable handle and allows for adjustable tension giving it great practicality for different applications. The only drawback is that it is less durable than other options.

Pros:

• Great value choice.
• Comes with 10 blades delaying next purchase cycle.
• Great for gardening, PVC pipes, metal pipes, and wood

Cons:

• Less durable than other options.

Conclusion

When choosing a hack saw, consider your specific cutting needs, the materials you will be working with, and your preferred features. The DEWALT DWHT20547L, IRWIN Tools I-125, LENOX Tools 12132HT50, Klein Tools 702-12, and AIRJ 12-inch Hacksaw Frame Set are all top-quality options available on Amazon. By understanding their applications, advantages, and limitations, you can make an informed decision and select the hack saw that best suits your requirements. Remember to prioritize safety while using these tools and always follow the manufacturer’s instructions for optimal performance.

What Should You Look for in a Hacksaw?

When choosing a hack saw, there are several key factors to consider. Here are the important aspects to look for:

1. Blade Tension: Opt for a hack saw with adjustable blade tension. This feature allows you to control the tightness of the blade, resulting in improved cutting performance and accuracy.
2. Blade Material and Teeth Per Inch (TPI): Consider the blade material and TPI for the specific materials you will be cutting. Blades with higher TPI are ideal for cutting through thinner materials, while lower TPI is better for thicker and harder materials. Common blade materials include high-speed steel (HSS) and bi-metal.
3. Frame Construction: Look for a hack saw with a sturdy and durable frame. High-tension frames are preferable as they minimize blade flex, resulting in straighter cuts. Aluminum or steel frames are commonly used and provide reliable stability.
4. Comfort and Ergonomics: Ensure the hack saw has a comfortable handle with an ergonomic design. A cushioned or rubberized grip reduces hand fatigue and provides better control during prolonged use.
5. Blade Changing Mechanism: Consider the ease and efficiency of changing blades. Look for a hack saw with a convenient and user-friendly blade changing mechanism. Quick-release mechanisms or front tensioning systems can simplify the process.
6. Versatility: Depending on your cutting needs, consider whether you require a hack saw with adjustable positions or angles. Some models offer flexibility in blade positioning, allowing you to cut in tight spaces or at different angles.
7. Cutting Capacity: Evaluate the maximum cutting capacity of the hack saw. Ensure that it can handle the thickness and size of the materials you will be working with. Different hack saws have varying cutting capacities, so choose one that suits your requirements.
8. Brand and Reviews: Consider the reputation of the brand and read customer reviews. Established and trusted brands often offer higher-quality hack saws, while customer reviews can provide valuable insights into real-world performance and durability.

By considering these factors, you can make an informed decision and choose a hack saw that meets your specific needs, ensuring efficient and precise cutting for your projects.

Unlocking the Versatility of Hack-Saws: Exploring Their Wide Range of Applications

1. Metalworking: One of the primary applications of hack saws is in metalworking tasks. Whether you’re working with steel, aluminum, copper, or other metals, hack saws can make precise cuts. They are particularly useful for cutting metal pipes, rods, bars, and sheet metal. Hack saws allow for intricate shaping, trimming, and modifying metal components for construction, fabrication, or repairs.
2. Plumbing: Hack saws are essential tools for plumbers. They enable the cutting of various plumbing materials, such as metal or plastic pipes. When installing or repairing plumbing systems, hack saws are employed to cut pipes to the desired length and create clean, accurate cuts. Their ability to cut through different pipe materials makes them indispensable in the plumbing industry.
3. Woodworking: While hack saws are not the go-to tool for woodworking, they can still be utilized for certain applications. They are suitable for cutting small wooden dowels, trim pieces, or thin plywood sheets. Hack saws offer precision when making intricate cuts or when a power saw is not available. However, for larger woodworking projects, a dedicated wood saw or power tools are generally more efficient.
4. Plastic and PVC: Hack saws are effective tools for cutting plastic materials, including PVC pipes, plastic sheets, and tubing. The fine teeth on the saw blade ensure clean cuts without excessive chipping or cracking. They allow for accurate sizing of plastic components in various applications, such as plumbing, electrical installations, or DIY projects involving plastic materials.
5. DIY and Home Improvement: Hack saws find ample use in DIY and home improvement projects. They are versatile tools for cutting materials like metal, plastic, and wood. Whether it’s trimming metal brackets, cutting plastic or wooden moldings, or even modifying furniture, hack saws offer the flexibility and control needed for small to medium-sized tasks around the house.
6. Automotive and Mechanical Repairs: Hack saws play a vital role in automotive and mechanical repairs. They are commonly used to cut through metal parts, such as bolts, screws, and brackets. In tight spaces where power tools cannot reach, a hack saw can be employed to access and remove damaged or unwanted components. It allows mechanics and automotive enthusiasts to perform precise cuts and modifications to ensure proper fit and functionality.

A Step-by-Step Guide on How to Use a Hack-Saw

Step 1: Prepare the Work Area

Choose a suitable work area with sufficient space and lighting. Ensure the workpiece is securely positioned and stable to prevent any movement while cutting.

Step 2: Select the Appropriate Blade

Choose the appropriate blade for the material you will be cutting. Blades with higher teeth per inch (TPI) are ideal for cutting thinner materials, while blades with lower TPI are better suited for thicker and harder materials.

Step 3: Install the Blade

Loosen the tensioning mechanism or release the blade holding pin on the hack saw frame. Insert the blade into the frame, making sure the teeth are facing forward. Tighten the tensioning mechanism or secure the blade holding pin to firmly hold the blade in place. Ensure the blade is properly tensioned for efficient cutting.

Step 4: Position the Hack Saw

Hold the hack saw firmly with one hand on the handle and the other hand on the frame near the blade. Position the blade perpendicular to the workpiece to achieve a straight cut.

Step 5: Begin Cutting

Apply gentle pressure and start the cutting motion. Move the hack saw back and forth in a slow and steady manner. Let the saw do the work and avoid excessive force, as it can lead to blade damage or slower cutting progress.

Step 6: Maintain Control and Accuracy

Maintain control of the hack saw throughout the cutting process. Keep the saw aligned with the cutting line to achieve accurate cuts. Use the entire length of the blade to distribute the cutting force evenly, ensuring efficient cutting performance.

Step 7: Apply Lubrication (if necessary)

If you are cutting through metal, applying cutting fluid or lubricant to the blade and the cutting area can reduce friction and enhance cutting efficiency. Refer to the manufacturer’s recommendations for suitable lubricants based on the material being cut.

Step 8: Complete the Cut

Continue the cutting motion until you have completed the desired cut. Take your time and maintain a steady rhythm to ensure a clean and accurate result. Adjust the cutting speed and pressure based on the material being cut, as different materials may require different approaches.

Step 9: Safety Precautions

Remember to prioritize safety throughout the process. Wear appropriate personal protective equipment, such as safety goggles and gloves, to protect yourself from any potential hazards. Be cautious of the sharp teeth on the blade and ensure your fingers are clear of the cutting path.

Step 10: Inspect and Finish

Inspect the cut to ensure it meets your requirements. If needed, use a file or sandpaper to smooth any rough edges or burrs left by the hack saw.

Conclusion:

By following these step-by-step instructions, you can effectively use a hack saw to make accurate and clean cuts on a variety of materials. Remember to prioritize safety, choose the appropriate blade, and maintain control and accuracy throughout the cutting process. With practice, you’ll become more proficient in using a hack saw for your cutting needs.

Frequently Asked Questions

What can a hacksaw not cut?

While hack saws are versatile tools capable of cutting through various materials, there are certain limitations to what they can effectively cut. Here are some materials that a hack saw may struggle to cut:

1. Hardened Steel: Hack saws are generally not designed to cut through hardened steel, such as hardened tool steel or hardened alloys. These materials are extremely tough and require specialized cutting tools, such as carbide or diamond-tipped blades, or power tools like angle grinders.
2. Thick or Dense Materials: Hack saws may face challenges when cutting through thick or dense materials, such as thick metal bars, large timber, or thick plastic sheets. The limited depth of the hack saw blade and the manual cutting action may make it time-consuming and less efficient compared to power tools like reciprocating saws or circular saws.
3. Tempered Glass: Hack saws are not suitable for cutting tempered glass. Tempered glass is designed to shatter into small, safer pieces when broken, and attempting to cut it with a hack saw could cause it to fracture unpredictably. It’s best to use specialized glass-cutting tools or seek professional assistance when working with tempered glass.
4. Ceramic Tiles and Porcelain: Hack saws are not ideal for cutting ceramic tiles or porcelain. These materials are brittle and prone to cracking, requiring specific tools like tile cutters or wet saws designed for tile cutting. Hack saws may cause unwanted chipping or breakage.
5. Large Diameter Pipes or Tubes: Hack saws may struggle with cutting large diameter pipes or tubes due to the limited cutting capacity of the tool. For such applications, specialized pipe cutters or reciprocating saws with suitable blades are better suited to achieve efficient and precise cuts.

Remember, using the appropriate tool for the material and application ensures better results and minimizes the risk of damage or injury. If you encounter materials that a hack saw cannot cut effectively, it’s advisable to explore alternative tools or seek professional assistance to ensure safe and efficient cutting.

Should you use a hacksaw to cut wood?

While hack saws can be used to cut wood, they are not the most efficient or commonly recommended tool for this purpose. Hack saws are primarily designed for cutting through metal and other hard materials, and their tooth geometry and blade design are optimized for such applications.

Here are a few reasons why hack saws are not ideal for cutting wood:

1. Blade Teeth: Hack saw blades typically have fine, closely spaced teeth designed for cutting through metal. These teeth are not optimized for efficient wood cutting. The blade may bind in the wood fibers, leading to slower progress and potentially causing the wood to splinter or chip.
2. Cutting Speed: Hack saws rely on manual force for cutting, which can make the process slower and more labor-intensive compared to using power tools specifically designed for wood cutting. Tools like hand saws, circular saws, or jigsaws are better suited for wood cutting, providing faster and smoother cuts.
3. Blade Durability: Cutting through wood can be abrasive, especially when dealing with hardwood or materials with embedded nails or screws. Hack saw blades may wear down quickly or become dull when used extensively on wood, requiring more frequent blade replacements.
4. Safety Concerns: Hack saws may pose safety risks when used on wood. The blade’s fine teeth can catch and potentially cause kickback or other accidents. Additionally, the design and handle ergonomics of a hack saw may not provide the same level of control and stability as dedicated wood-cutting tools.

For wood cutting tasks, it is recommended to use tools specifically designed for that purpose, such as hand saws, circular saws, reciprocating saws, or jigsaws. These tools have features like larger teeth, faster cutting speeds, and better ergonomics for wood cutting applications. They offer greater efficiency, control, and safety when working with wood materials.

Remember to always prioritize safety when working with any cutting tool and use appropriate personal protective equipment, such as safety goggles and gloves, to protect yourself from potential hazards.

Which hacksaw is best for cutting metal?

When it comes to cutting metal, choosing the right hacksaw can greatly impact the efficiency and quality of your cuts. Here are a few factors to consider when selecting the best hacksaw for cutting metal:

1. Frame Design and Tension: Look for a hacksaw with a sturdy and rigid frame that can withstand the pressure of cutting through metal. High-tension frames are preferable as they minimize blade bowing and flex, resulting in straighter and more accurate cuts.
2. Blade Compatibility: Ensure the hacksaw you choose can accommodate blades suitable for cutting metal. Bi-metal blades, which consist of high-speed steel teeth attached to a flexible spring steel back, are commonly used for metal cutting due to their durability and ability to withstand the demands of cutting through metal.
3. Blade TPI (Teeth Per Inch): Consider the TPI of the blade. Higher TPI blades are better suited for thinner metal materials, offering smoother cuts with less vibration. Lower TPI blades are more suitable for thicker metals, providing faster cutting but with a slightly rougher finish.
4. Blade Tensioning Mechanism: Look for a hacksaw with an easy-to-use blade tensioning mechanism. This feature allows you to adjust the tension of the blade, ensuring optimal cutting performance and extending the life of the blade.
5. Ergonomics and Grip: Choose a hacksaw with a comfortable and ergonomic handle. This will help reduce hand fatigue during prolonged cutting sessions and provide better control over the tool.
6. Cutting Capacity: Consider the cutting capacity of the hacksaw. Ensure that it can accommodate the thickness of the metal you plan to cut. Some hacksaws have adjustable frames that allow for greater cutting capacity, enabling you to work with a wider range of metal sizes.

Based on these considerations, hacksaws such as the DEWALT DWHT20547L 5-in-1 Hacksaw, IRWIN Tools 218HP300 12-inch High-Tension Hacksaw, or LENOX Tools 12132HT50 High-Tension Hacksaw are worth exploring. These models offer robust frames, adjustable blade tension, and are compatible with blades suitable for cutting metal.

Remember to use appropriate cutting lubricants and practice proper technique when cutting metal with a hacksaw. Lubricants can help reduce friction, improve cutting efficiency, and extend blade life. Additionally, wearing safety goggles and gloves is essential to protect yourself from metal shavings and potential hazards during the cutting process.

What is the best hacksaw blade for cutting wood?

When it comes to cutting wood with a hacksaw, it’s important to select a blade specifically designed for wood cutting. Here are a few types of hacksaw blades that work well for cutting wood:

1. Coarse-Tooth Blades: Look for hacksaw blades with larger and fewer teeth per inch (TPI), typically ranging from 8 to 10 TPI or lower. These coarse-tooth blades are designed to cut through wood more efficiently, quickly removing material with each stroke.
2. Raker-Style Blades: Raker-style blades have a pattern of three teeth with one empty space in between. This design helps clear wood chips during the cutting process, reducing the chances of clogging and enhancing cutting speed.
3. Bi-Metal Blades: Bi-metal blades, commonly used for metal cutting, can also be effective for cutting wood. They feature a combination of high-speed steel teeth and a flexible spring steel back. Bi-metal blades offer durability and can withstand the abrasiveness of cutting through wood.
4. Flexible Blades: Consider using flexible blades for cutting curves or intricate shapes in wood. These blades have increased flexibility, allowing for more maneuverability and precise cutting in tight spaces or around irregular shapes.

When selecting a hacksaw blade for wood cutting, it’s important to consider the thickness and hardness of the wood you will be working with. Coarse-tooth blades are suitable for softer woods or rough cuts, while finer-tooth blades may be preferable for denser hardwoods or when a smoother finish is desired.

It’s worth noting that while a hacksaw can cut wood, other tools like hand saws, circular saws, or jigsaws are generally more efficient and specifically designed for wood cutting tasks. However, if a hacksaw is your only available tool, selecting the appropriate blade can still help you achieve satisfactory results when cutting wood.